SER STENTER serisi ram makinesinde örme ve dokuma kumaşlar, teknik tekstil ve kaplama sistemleri için farklı giriş, çıkış üniteleri mevcuttur.

Single foulard, double foulard, high input, batcher unwinding, centrally driven batcher unwinding and for non-stop fabric working possibility, J-box and accumulator inlet options are available.

SER STENTER series stenter machine includes different inlet and outlet units for knitted and woven fabrics, technical textile and coating systems.

Fabric outlet options can be produced as alternatives which are different in types as sample roll-up, non-stop roll-up, batcher, tangential batcher, centrally – driven batcher and plaiter type. In addition, combinations where some of them are used together can be applied.

- It is the standard foulard unit used for squeezing and finishing processes on the knitted and woven fabrics. Movable upper cylinder is rectified by being generally covered by rubber in curved form according to the working width.
- It is equipped with chemical/ softener or water filling system, spraying pipe before squeezing cylinders, pneumatically controlled dancer system and linear potance group.
- Stainless foulard tank provides the opportunity of easy cleaning with its feature of pneumatic forward roll over.
- Indirect vaporous heating feature is available for the finishing foulard tank.
- The tank is easy to disassemble and includes teflon bed and transportation and level control feature. Two unloading valves provide faster product discharge and easy cleaning.
- Main frame, upper frame, connection frame, covers and doors are manufactured as stainless.
- There is one driven stainless spiral spreader before tank and one driven stainless spiral spreader before squeezing cylinder; spiral spreader + banana cylinder option is also available for the inlet.

- Suitable fabric working range is 1600 mm – 3600 mm.
- Adjustable linear pressure is 15-50 N/mm.
- It consists of stainless steel frame and connecting traverses.
- Hydraulic upper cylinder (S-Roll) is, Ø290 mm.
- Lower supporting cylinder with rubber, ebonite or chrome is Ø340 mm.
- There is banana cylinder or spreading cylinder covered with rubber before the squeezing cylinders.
- Paslanmaz boya veya apre teknesi AISI 304 malzemeden üretilmiştir.
- Finishing tank rotating cylinder, which includes internal bearing, is Ø140 mm.
- It includes pneumatically controlled tank lifting fitting.
- Equal linear pressure throughout the pressure cylinder, homogenous squeezing effect throughout the cylinder, removal of the edge to edge pressure difference in squeezing – finishing and dyeing processes are provided.
- Cylinder pressure is provided with hook-armed hooded system.
- Pneumatically moving finishing tank has the feature of heating and cooling.

The fabrics with thin piles on the surface (especially velvet type fabrics), the shape of the piles that become reclined to left and right following the pretreatments (brushing, raising etc.) is distorted. This fabric pile brushing sysytem located at the input frame unit of the stenter machine ensures that the piles on the fabric surface look homogenous by brushing the mixed piles and transferring them into the chamber.

It is possible to control all the systems of the machine such as the working speed, feeding settings, exhaust fan speeds, width spreading system and chamber heats / settings with the control panel which is protected in the industrial panel, touch-operated and includes the feature of storing.

LCD outlet monitoring monitor provides ease of operation by seeing the outlet of the machine, to the operator.

Operator platform is designed in a way enabling easy control and easy manage of all related systems of the machine. The machine is equipped with outlet camera system, monitoring monitor, amphimicrophone system, audible and flashing warning systems in order to provide the communication between the operator and co-operator.

Different types of rail applications at the length of 1.5m, 3m, 3m+1.5m, 3m+3m, 3m+3m+3m are available for finishing operations on the woven, knitted and home textile fabrics.

Entry rails are made of stainless steel in two rows with different widths depending on the fabric as a conveyor group preventing sagging of the fabric, mounted to the frame, height of which is set to the pin level.

Driven Conveyor Unit: Independent driven conveyor which can work synchronized to main chain speed carry the fabric, without tension, from upper fabric feeding roller to chambers.

There are opportunities of using edge spreader units of mechanical type, finger type and pneumatic-aired type as alternatives to different types of fabrics.

While it is ensured that the fabric is fed to the chains in a controlled way thanks to the pneumatically controlled right and left pinning drums and reinforcement pinning brushes, both chains are pneumatically stretched from the same center. Optic-sensor edge offset controlling system provides controlling of the edges of the fabric with the sensor for the fabric to go into the pins smoothly. From the upper feeding cylinders, chain and fabric is transferred to the central carrier through the special belt system.

The frame is manufactured as completely stainless. For the cutting process to continue without interruption there is photocell-controlled fabric edge monitoring and automatic lubrication system for the blade discs. The fabric, before the cutting blades, goes through the edge spreading unit. There is an edge wastage suction unit and complete hoses with the blade cooling unit and PLC-controlled control panel.

Edge glue disc can be approached to the disc chain pins as much as it is desired and minumum fabric wastage is achieved. With its easy-to-clean edge glue and circulation tank, the opportunity of maintenance and cleaning in minumum time is ensured.

It is mounted to the rails at “V” angle and in a suspended form. Steaming unit is stainless and operates in synchronic with chain rails. Steaming amount can be adjusted depending on the width of the fabric. With the feature of dry steam, it contributes to the unshrinkability of the fabric and handles gain.

Special structured filter can be used for different types of fabrics and machine combinations. Manual filter system is provided as standard. In addition, automatic filter system which is provided as an option offers more productive and economic working conditions.

It has a nozzle structure which is galvanized, long lasting and easy to demount. Thanks to the cleaning doors on each nozzle, the nozzles can be cleaned without being removed from the machine.

Diameters and numbers of the nozzle holes are designed for optimum air speed. Air speeds in the nozzle holes are tested in different conditions and equal edge to edge air speed performance is achieved. Curved type and slot type nozzle applications are available for coating applications and finishing operations on the fabrics with high pile.

Speed of the air sent to the upper and lower nozzle groups can be independently controlled. Inclined and angled nozzle structure is available to prevent condensation in the chamber entrances and exits.

Heating systems are provided as thermal oil, natural gas, steam or double heating system (thermal oil + gas, steam + gas) option are used together.

Each chamber has a high efficient burner with the capacity 325 kW(HHV) – 280.000 kcal/h. Each burner has a stainless flame distribution pipe for equal heat distribution. It provides adjustment opportunity at a ratio of 1/36. It is designed in the range of Min. 9 kW(HHV) – Max. 325 kW(HHV). Heat release is Gas Q max. 30 m3 (st)/h, Gas Q min. 0.80 m3 (st)/h. Gas pressure adjustment range is min. 20 mbar – max. 70mbar. (Specifications of the Maxon burner) The average consumption for heat setting is 4-8 m3/h per burner

Each chamber has two thermal oil coils. There are special high-capacity coils for inlet and outlet chambers. It is equipped with oval-type, galvanized, grooved high-capacity thermal oil coils. There are three-way motorized proportional valve, manual shut-down, ventilation, discharging valves and temperature probes, heat-control thermal oil installation and equipment.

Thanks to the chamber and cover insulation structure, specially developed differently from traditional machines, it provides energy saving in the range of 8% - 15%.

Panel block ceiling structure is equipped with rock wool insulation material with the thickness of 110 mm, density of 150 kg/m3 and special multi-fiber insulation blocks.

There is an insulation application with the thickness of 210 mm in total, 50 mm in the frame structure of the machine and 160 mm in the covers.

Movable and opening chamber doors are equipped with rock wool with the thickness of 160 mm, density of 110 kg/m3 and additionally special multi-fiber insulation blocks.

Insulation material with the thickness of 210 mm is used on the covers around the fixed frame, burner and fan.

- Universal stenter frame with single padder to process knitted and woven fabrics.

- Universal stenter frame with double padder for processing knitted fabrics.

- Stenter frame equipped with inlet and exit j-box, single padder for processing woven fabrics.

- Universal stenter frame equipped with double padder, vertical chain arrangement for processing knitted fabrics.

- Stenter range equipped with coating machine for processing woven fabric.

- High fabric inlet stenter frame equipped with hydrolic padder to process open width home textiles.